E K L Schaltelektronik Dresden GmbH

Prototype Building
Fast - Flexible - Favourable

Services

We produce your samples of individual parts, components or devices as single pieces or small batches:

  • Construction of proof-of-principle prototypes
  • Functional and testable prototypes
  • Production and assembly of models for presentation and demonstration
  • Trade fair samples

Coil Winding

We are winding your coil on your coil body or a standard coil body.

Wire diameter:0,05 ... 1,0 mm
Diameter of coil body:10 .. 100 mm
Length of the coil body:10 .. 200 mm

Why do I need a prototype?

Prototypes are produced for testing, presentation or just to touch or feel them or take them in your hand. In this way, depending on the development progress, practical insights can be gained in short periods of time, and parts or mechanisms can be optimized.

Equipment

The prototyping workshop is equipped with conventional production technology for drilling, turning, milling and surface grinding for precision engineering and mechanical engineering.

Technology and skills specially tailored to our area of expertise:

  • Precision bending machine for repeatable bending parts (material thickness up to 2 mm)
  • Spot welding machines for joining busbars and flat braids
  • Winding machine for coils of magnetic triggers, actuators, contactor drives
  • Soldering of switching contacts
  • Production of sample springs: compression springs, tension springs, torsion springs, flat moulded springs
  • Measuring technology: PC measuring microscopes, profile projector

Close cooperation gives us easy access to sophisticated manufacturing techniques:

  • Rapid prototyping processes (such as STL / vacuum casting, aluminium tools, rapid tools, laser sintering, metal precision casting)
  • Erosion technique and NC tool machines
  • Laser beam welding or cutting
  • Water jet cutting
  • Spring making
  • Manufacture of printed circuit boards